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Processing examples of natural rubber gaskets for light valves.

Processing examples of natural rubber gaskets for light valves | Responding to complex shapes with water jet processing

■Overview of Processing Example Product Name: Natural Rubber Gasket for Light Valve Dimensions: As per drawing This processing example involves the fabrication of a natural rubber gasket used in light valves. The structure features bolt holes for mounting on the outer perimeter and an arc-shaped opening on the inside, requiring reliable sealing performance while following the opening and closing motion of the valve. The client's industry is related to industrial machinery dealing with valves and piping equipment. This product is a natural rubber gasket used for light valves, designed with an emphasis on compatibility and resilience at the valve seat. Water jet processing was employed for fabrication. Since natural rubber is prone to deformation during cutting, a non-contact processing method was chosen to achieve shape reproduction as per the drawing and stable processing accuracy. This helps minimize positional misalignment during assembly, leading to stable assembly characteristics and reproducibility.

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Examples of processing natural rubber gaskets

Water jet processing for rotating equipment applications.

■Overview of Processing Example Product Name: Gasket for Rotating Equipment / Dimensions: Outer Diameter 653φ × Inner Diameter 583φ × Thickness 1.5t, Bolt Holes 13φ - 10 holes, 15φ - 2 holes / This processing example is a natural rubber gasket used in the flange connection of rotating equipment. It has an irregular shape with multiple bolt holes and positioning protrusions on the outer circumference, making it suitable for sealing applications in environments prone to vibrations and slight misalignments. By using water jet processing, it achieves dimensional accuracy and hole position accuracy without the need for a mold, ensuring stable quality even for large diameters and complex shapes. ■Product Features Natural rubber (NR) is made from the sap of rubber trees and boasts excellent mechanical strength, elasticity, and abrasion resistance. While it is strong against tearing and bending, it is inferior in oil resistance and weather resistance. Therefore, it is widely used in environments where it is not exposed to oil or direct sunlight, such as vibration-damping rubber, cushioning materials, and tires (blends).

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